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Highway Tube Bending
Brand & digital system

Vol. 01 / Rev. C
August 2026

HIGHWAY Tube Bending

Bend it once,
bend it right.

A precision tube bending workshop in Nerang, on the Gold Coast, under new ownership. 25 years of boat-building tolerance now standing behind the bender.

This document is the whole system — mark, palette, type, grid, components, motion, and how it behaves in the world. It is rendered from the shipped tokens and components, so it cannot drift from the site it describes.

01

Logo & marks

The knot, kept — drawn properly
Primary lockup / horizontal
HIGHWAY Tube Bending

The knot is the equity — four decades of it on invoices, signage and the side of a ute. It stays. What changes is the drawing: true radii, one consistent wall thickness, honest over-under crossings, and a pivot dot and radius arc that say out loud what the business actually sells.

Reversed / stacked
HIGHWAY Tube Bending

On Ink the tube inverts to Paper — and so does the annotation, back to Highway Blue. The dot and arc sit on the tube, so they always take the colour that contrasts with it. One SVG, two custom properties, no second file.

Clear space

One loop, all round

Minimum clear space on every side equals the diameter of the large loop. Nothing enters it — not text, not a rule, not a photo edge. Lockup reserves it for you with clearSpace.

Scale / two floors

Then switch marks

The lockup scales as drawn, no optical corrections — which is exactly why it has a floor of its own, above the mark's. Below 174px of mark width the wordmark's second line falls out of the type scale; below 24px the knot's second loop fills in. Two boundaries, two swaps. Brandmark makes them.

Square mark

The knot, cropped

App icon, favicon, avatar, embroidery. The crop edge does the work — the aperture and pivot dot stay open at 22px.

Utility mark

The solid bend

Tube in Paper, centreline in Signal. For process steps, loading states and drawing stamps. Under 24px the dashed centreline stops resolving, so it drops and the tube thickens.

Minimum size / LOCKUP_MIN_PX

The logo is not the answer to a small slot

HIGHWAY Tube Bending

174px — lockup. TUBE BENDING at 15px, on --step-label.

76px — primary mark. What the 68px header bar gets.

22px — cropped mark. Favicon, avatar, stamp.

HIGHWAY Tube Bending

46px lockup — never. TUBE BENDING at 4px.

The wordmark's cap height is 0.253 of the mark's width and its second line is 0.34 of that, so markWidth alone decides how big TUBE BENDING is. At 174px it lands on --step-label; at the 46px a navigation bar wants, it sets at four pixels and reads as a grey smear. So a small slot takes a smaller asset, never smaller type — the mark stands alone and the name is carried by the link's accessible name and the page title. Brandmark takes the width you have and picks; Lockup warns at build time if it is handed a literal below the floor. The number lives in brand/floor.ts rather than in tokens.css: it selects an asset, and CSS cannot branch on a length.

Never
  • Re-colour the tube. Ink or Paper only.
  • Outline, emboss, bevel or drop-shadow it.
  • Stretch, shear or rotate the knot.
  • Drop the pivot dot or the radius arc.
  • Set the wordmark in another typeface.
  • Place it on a photograph without a solid panel.
Explored & retired

An abstracted single loop, a monospace HTB stamp, and a pure centreline diagram. All three were cleaner than the knot and all three threw away four decades of recognition. Kept on file, not in use.

02

Colour

Mild steel & marine blue
  • 01 / Ink #0E1114 Type, reversed panels, the mark
  • 02 / Graphite #22282E Body copy, tiles
  • 03 / Steel #5A6672 Secondary text, labels
  • 04 / Mist #AEB7BF Field borders, disabled
  • 05 / Hairline #DCE2E6 Every 1px rule
  • 06 / Fog #E3E7EA Table headers, quiet fills
  • 07 / Paper #F4F6F7 Page ground
  • 08 / Hull #122B4E One deep break per page
  • 09 / Highway Blue #2A5BD7 Action, and annotation on a Paper tube
  • 10 / Signal #4FB0D8 Annotation on a Graphite tube, motion
Contrast / WCAG 2.1 — measured at build time
Pairing Ratio Verdict
Paper on Ink 17.47:1 AAA
Mist on Ink 9.31:1 AAA
Signal on Ink 7.70:1 AAA
Ink on Paper 17.47:1 AAA
Graphite on Paper 13.73:1 AAA
Steel on Paper 5.41:1 AA
Highway Blue on Paper 5.42:1 AA
Steel on Fog 4.72:1 AA
White on Highway Blue 5.87:1 AA
Ink on Signal 7.70:1 AAA
Paper on Hull 13.08:1 AAA
Mist on Paper 1.88:1 NON-TEXT
Hairline on Paper 1.21:1 NON-TEXT
Highway Blue on Ink 3.22:1 FORBIDDEN
Rules

80 / 15 / 5. Eighty percent neutral ground, fifteen ink, five blue. If a page feels blue, it is broken.

Blue earns its place. Highway Blue marks something you can act on. Signal marks something a human measured. Never a wash, never a gradient, never a mood.

Two grounds. Paper everywhere; Ink for workshop and quote sections. Hull once per page at most, as a full-bleed break.

Why grey and blue

Mild steel is grey. The Broadwater is blue. A boat builder's eye reads both without being told — the palette is the client's own two materials, not a trend.

Reversing a ground

A panel never restates colours on its children. Setting data-ground="ink" or "hull" re-points every semantic token beneath it — text, borders, accents, and the mark's two inks — so a component dropped onto a dark panel needs no override at all.

03

Typography

Archivo 400–600 + IBM Plex Mono 400/500
Archivo / grotesk, tight apertures, no nonsense

Aa

ABCDEFGHIJKLMNOPQRSTUVWXYZ
abcdefghijklmnopqrstuvwxyz
0123456789 Ø ± × ° — /

IBM Plex Mono / for things that were measured

Aa

ABCDEFGHIJKLMNOPQRSTUVWXYZ
0123456789 Ø ± × ° R CLR OD

Role Specimen Size / leading / track
Display Bent to spec 42–68 / 0.95 / −4.5%
H1 Mandrel & rotary draw 36–48 / 1.05 / −3.2%
H2 Marine handrail, 316 stainless 28–34 / 1.15 / −2.2%
H3 What we can and can't bend 21–23 / 1.35 / −1.2%
Body Send a drawing, a sketch on the back of an envelope, or the old part in a box. We'll tell you honestly whether it can be bent, and what it will cost. 17–19 / 1.625 / 0
Small Supporting detail, captions, card copy. Steel on Paper, never below 15px on screen. 15–16.5 / 1.45 / 0
Label / mono CLR 76.2 · Ø 50.8 · WALL 2.0 · JOB 4417 14–15 / 1.45 / +12%
Rules

One family for everything readable, two weights. Tracking tightens as size grows — never the reverse.

Plex Mono is never a paragraph: a measurement, a label, a job number, a nav item. Caps, +12% tracking (+16% on cover & colophon), 12–15px.

Sentence case. No italics. Measure caps at 60ch.

Numbers are the point

Every spec is set in mono with its unit — 50.8 mm, not "about two inch". Tolerances get a ± and a real figure.

Figures are tabular everywhere, so a column of specs lines up on the decimal and can be scanned down rather than read across.

Big numbers in Archivo 600 with the unit in Highway Blue — one per section, never a wall of stats.

Voice

Short sentences. Real numbers. No superlative we can't measure. "We" and "you", never "the customer".

Say: Send us the old part, we'll match it.
Not: Leverage our world-class capability.

Glyph coverage

The latin subsets do not carry U+2300 (⌀) or U+2192 (→). Diameter is set with Ø, which is in-subset and what a fabricator types anyway; arrows are drawn as SVG by Arrow so their stroke matches every other line in the system

04

Grid & space

8px base · 12 column · 1440 max
12 columns / 24px gutter

Editorial asymmetry, not centred symmetry: hero copy on 7, imagery on 5. Cards run 3 or 4 up. Text blocks never exceed 8 columns, so the measure stays readable without a max-width hack.

All twelve spans exist, including the ones no page uses. .grid__3 did not, and the job tag that asked for it rendered at a twelfth of the width with the mark hanging out of the side — an undefined span is not a no-op, it is one column.

Rows end level

A row is one composition, so it finishes on one line. Grid already stretches the cells; what leaves a hole under the shorter column is the content not filling the cell it was given. Three devices, and between them they are the whole rule:

  • Figure fillcrop to the cell
  • Figure ratiocrop per placement
  • margin-top: autoactions to the foot

Exactly one member of a row keeps an intrinsic height. Make it the paragraph or the stack of tiles — the things whose height is their content — and let the photograph crop to it. Both at once and nothing sets the height; neither and the row collapses.

fill grows only. A grid row is sized from its items' content, so a figure taller than its neighbour makes the row taller and then fills the row it just enlarged. The ratio a filling figure starts from must therefore be landscape, and a portrait-composed shot needs an explicit one — the composed ratio stays in the shot list, and the plate says which crop the slot is.

Stretching a short tile to fill a tall row is not one of the devices. It moves the hole inside the tile instead of removing it, which is how a 314px job tag came to hold 118px of content and read as the wrong size all over again.

Spacing scale / ×8

8 · 16 · 24 · 32 · 48 · 56 · 88

24 between cards. 56 page margin. 88 between sections. Nothing in between gets invented.

Breakpoints & shape
  • Workshop phone≤ 640 · 1 col
  • Tablet on the bench641–1024 · 6 col
  • Office desktop1025+ · 12 col
  • Border radius0 — always
  • Chamfer8 · 18 · 24px, bottom-right
  • Minimum tap target48px — gloves on
  • Minimum lockup174px of mark
05

Graphic language

Four devices, no fifth

Dot grid

14px dots behind hero and part panels. Alignment made visible — the sheet the job is drawn on. The dot takes its colour from the ground it sits on, so it recedes on Ink and on Paper alike.

Cut corner

Chamfered panels

One chamfer, bottom-right, on dark panels and primary buttons. The only shape the brand owns. No radius anywhere.

// MANDREL

Section marker

Double slash

Section eyebrows carry a // — Signal on dark, Highway Blue on light. Borrowed from the shop's own drawings, and added by the .eyebrow class rather than typed into copy.

The bend, drawing itself

Motion is a line completing a path — never a fade, never a slide-up. One animated element per viewport, and the finished line is the fallback state.

Retro accents, on a short leash

The poster reference earns three things and no more: overscale mono numerals in title blocks, a printer's registration cross at the corner of a full-bleed break, and a trace of ink-on-uncoated-paper tooth over dark grounds at 2.8% opacity. Halftone, overprint and visible grain were tried and cut — they read as a design studio, not as a precision workshop.

06

Imagery

Art direction · shot list
Generated placeholder image. A rotary-draw mandrel bender part-way through a bend, a length of aluminium tube clamped in the die.
Generated placeholder image. A finished 180-degree aluminium handrail return with a straight tail, even wall through the bend.
Adrian Dokter at the bender in the Nerang workshop.
Art direction

Two families, no third. Reportage — people, machines, dust, shot black-and-white on the day, grain welcome. Parts — a single bend on Fog grey, lit evenly like a product, colour but nearly neutral.

Never stock. Never a blue filter — the blue belongs to the interface, not the photograph. Crop tight enough that you can see the tolerance.

Figure enforces this: a reportage slot is desaturated in CSS, so a colour file dropped in by mistake cannot break the direction. A missing file renders its own brief instead of a broken image.

Half-day shoot list
  1. 01 Bender mid-cycle, mandrel engaged · shallow depth · natural light · B&W · 16:9 Placeholder
  2. 02 Hands checking a radius against a template · no face · B&W · 3:4 Placeholder
  3. 03 The die wall — thirty years of tooling · straight on · B&W · 4:3 Placeholder
  4. 04 One part, top-down on Fog · even light · nearly neutral · 3:4 Placeholder
  5. 05 Owner portrait, workshop behind, hands visible, no smile required · B&W · 4:3 — MUST BE PHOTOGRAPHED

Every slot is flagged until a real photograph replaces it. The owner portrait is deliberately never generated — a synthetic likeness of a named person is a false photograph, not a placeholder.

07

Components

Every page builds from these
Buttons & states
Primary · hover goes to Ink Secondary · fills on hover Focus · 2px, square, offset
Form fields

Focused · 1px Highway Blue, no glow

Spec table

Tabular figures
OD mm Wall mm Radius mm CLR Bend 90° ex GST
25.4 1.6 38 $16.00
38.1 1.6 57 $21.00
50.8 2 76 $28.00
76.2 2 114 $44.00
Capability

Mandrel bending

A mandrel inside the tube holds the wall while it bends, so the radius comes out round instead of wrinkled and flat. This is what you want anywhere the bend will be seen, or has to flow.

25–127 mm ODAny angleALU · 316 · MS
Stat / proof

25yr

Boat-building tolerance, now behind the bender. One stat per section, unit in Highway Blue, never a grid of four.

Customer
“Rang at four, part was bent by nine the next morning.”
Trailer builder · Gold Coast
Navigation / 68px · sticky · hairline bottom · active item underlined in Highway Blue
08

Motion

400ms · cubic-bezier(.2, .7, .2, 1)
Tokens
  • Hover, focus, field 120ms
  • Panel, card, reveal 400ms
  • Line drawing itself 1200ms
  • Easing, everything .2, .7, .2, 1
  • Reduced motion final frame

No parallax, no scroll-jacking, no counters spinning up. A tradie on 4G sees the finished state first and the animation second.

Where the browser supports animation-timeline, motion is linked to scroll position so a line tracks the reader instead of firing on a timer they already scrolled past. Where it does not, an observer draws it once on entry. Under prefers-reduced-motion the final frame renders immediately — not a faster animation, the finished state.

From sketch to part

Four steps, drawn as one continuous line down the page.

Scroll-linked: the rail draws as you move and holds at each station. Composed of per-step segments, so no step needs to know about any other and the join is invisible.

  1. 01

    Bring it in or send it through

    A drawing, a sketch on the back of an envelope, a photo on your phone, or the old part in a box. Walk-ins are always welcome.

  2. 02

    We check it can be bent

    Wall thickness against radius, material against angle. If it will wrinkle or split we tell you before the job starts, not after.

  3. 03

    Bent, measured, signed off

    Bent on the mandrel, checked against the drawing, and initialled. Every bend leaves here measured.

  4. 04

    Picked up or shipped

    Off the rack in Nerang, or freighted anywhere in Australia.

09

In the world

Where the brand actually lives
HIGHWAY Tube Bending Mandrel · rotary draw · Nerang

Workshop sign / 2400 × 900 · reversed · mark at 25% of height

HIGHWAY Tube Bending

Adrian Dokter
Owner & operator

07 5596 4744
HIGHWAYTUBEBENDING.COM.AU

Card / 90 × 55 · uncoated 400gsm

Job tag

4417

Ø50.8 · CLR 76.2 · ×6
Marine handrail · 316

Job tag / 105 × 74 · wired to the part

HIGHWAY

Ute door

Reversed lockup on an Ink panel, never cut vinyl straight onto white paint. Phone number in mono beneath, nothing else.

Bent & checked
19 Aug 2026 · AD

Sign-off stamp

Goes on the drawing and in the quote email. Initials by hand. The cheapest trust signal the business owns.

Highway Tube Bending

Embroidery & hi-vis

Cropped mark only — stitch can't hold the second loop. Single colour, no annotation, 40mm minimum. Use htb-crop-mono-*.svg from the brand kit.

highwaytubebending.com.au

Favicon & social

Cropped mark reversed on Ink, 32px and 512px from the same file. Avatar never gets the wordmark. Built by npm run brand:build.

Brand kit — resolved files for people outside the repo

The masters in src/assets/brand/ colour themselves from two custom properties, which a signwriter's software cannot read. These are generated from those masters with the variables resolved, so the geometry only ever lives in one place.

One mark, ten colours, two typefaces, four devices. Everything else is discipline.

System Vol. 01 / Rev. C
August 2026

Archivo · IBM Plex Mono
Both SIL Open Font Licence

Contrast audited in CI
npm run audit:contrast